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Essex Manufacturing
Essex's Bed Safety Access Kit
 

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What kind of equipment can MobiWeld™ Run?
What devices cannot be run by MobiWeld™?
What is the welding amperage and duty cycle?
What type/size electrodes work best for general purpose use?
What length welding cables can be used?
Does the vehicles orginal alternator have to be replaced?
What are the advantages/disadvantages of a standard/piggy back installation?
Will MobiWeld™ cause any damage to the vehicle's electrical system?
Will the alternator deteriorate with excessive use as a welder?
How can a Bosch 90 Amp alternator take the place of a 120 Amp alternator?
Why is the Bosch 90 Amp more reliable than other welders that utilize "high-output" 160-200+ amp alternators?
Why is the MobiWeld™ power box more reliable than other welders on the market?
Does the power box have to be mounted in the engine compartment?
When out of the warranty period, can the alternator be easily serviced?
 
 
What kind of equipment can MobiWeld™ Run?

Mobi Weld™ generates 110 volt DC which means it can run any universal motor (any motor that has carbon brushes). Such tools include grinders, drills, saws, sanders, impacts, heaters, coffeepots, blenders, hot plates, halogen lights, incandescent lights and air compressors with universal motors (Sears Craftsman #15234 with the 1.5 HP)


What devices cannot be run by MobiWeld™?

Anything with capacitors or induction motors. Such devices include computers, televisions, radios, fluorescent lights, pumps and most compressors.


What is the welding amperage and duty cycle?

The 55 amp Bosch alternator generates maximum welding amperage equivalent to 120 amps. The 90 amp Bosch generates maximum welding amperage equivalent to 180 amps and the 140 amp Bosch generates a maximum welding amperage equivalent to 250 amps, all at 100% duty cycle.


What type/size electrodes work best for general purpose use?
120 amp units 6011 up to 1/8" electrode 3.25mm
180 amp units 6011 up to 1/8" electrode 3.25mm
250 amp units 6011 up to 5/32" electrode 4.0 mm
What length welding cables can be used?

Because Mobi Weld™ is powered by an alternator, the DC current's frequency is higher than that of a conventional welder. Consequently, the #4 welding cables can be longer than the typical stationary welder with little inefficiency.


Does the vehicles orginal alternator have to be replaced?

Mobi Weld™ can take the place of the original alternator or it can be piggybacked if engine compartment space allows.


What are the advantages/disadvantages of a standard/piggy back installation?

When engine compartment space is premium, the piggyback installation may not be an alternative. The Mobi Weld™ Bosch alternator was manufactured to provide normal battery charging capabilities as well as welding/generation output. However, when the power unit is switched from 'Normal' to the "Power" position, the battery is no longer being charged. Therefore, after 50-60 minutes in the "Power" mode, the unit should be switched back to the "Normal" mode to top off the battery for about 5 minutes. When a piggyback installation is utilized, the unit is not used to charge the battery and can be run continuously; the only limitation being the fuel in the gas tank.


Will MobiWeld™ cause any damage to the vehicle's electrical system?

No damage can occur because when the unit is switched to the "Power" mode, it is totally isolated from the vechicle's electrical system.


Will the alternator deteriorate with excessive use as a welder?

No. The Bosch alternator is designed to self saturate and shut itself down in the event of short circuit conditions, preventing any damage from taking place. When the unit is switched to the "Power" mode, it simply draws 90 amps from the alternator that was designed to produce 90 amps. Bosch alternators utilize press-fitted, very robust diodes. This allows for efficient heat dissipation and cooling. Welding with Mobi Weld™ doesn't tax the alternator any more or less that driving the vehicle.


How can a Bosch 90 Amp alternator take the place of a 120 Amp alternator?

The Bosch 90 amp is a "hot" rating. This means that when you run your vehicle and the alternator becomes hot, the output is still 90 amps (if needed). American alternators utilize a 'cold' rating. However, when a vehicle runs it becomes very hot and the alternator is less efficient when its hot. Therefore, the actual output of the alternator is 70% to 80% of its "cold" rating. Remember that an alternator's output doesn't necessarily correlate to a vehicle's amperage needs. It depends on the accessories and the amount of amperage they collectively draw.


Why is the Bosch 90 Amp more reliable than other welders that utilize "high-output" 160-200+ amp alternators?

The Bosch 90 amp is engineered not only to produce 90 amps but also to cool efficiently and properly while producing 90 amps. If the amount of windings within the alternator are increased in order to generate 160+ amps, then the size of the alternator must also increase to allow for proper cooling. Without a substantial increase in the physical size of the alternator, such a "beefed up" alternator is subject to chronic cooling difficulties, especially when a welding machine taps it for maximum amperage. Consequently, these "high-output" alternators can be unreliable because they may overheat and fail! The Mobi Weld™ pulls 90 amps from an alternator that was engineered to produce 90 amps, then kicks the power box using solid-state technology to produce welding power, like 110 current and, most importantly, reliable battery charging during day to day driving. A reliable alternator is key!


Why is the MobiWeld™ power box more reliable than other welders on the market?

The Mobi Weld™ power box utilizes transformers and a printed circuit board. The printed circuit board acts as the brain of the system by controlling the LED indicator lights, automatically shutting down the Mobi Weld™ in case of malfunction and insuring that all components are performing properly. We use solid state technology, no moving parts. Other units on the market utilize capacitors that have limited life spans, solenoids that can stick, and technology that lacks any kind of regulation. Without regulation integrated into the process, the first indication of a problem is a catastrophic failure. Not with Mobi Weld™. The printed circuit board activates the LEDs that indicate Mobi Weld's status, always keeping the user informed.


Does the power box have to be mounted in the engine compartment?

The power box can be mounted in the engine compartment, under a seat or in a truck bed utility cabinet. Using heavier gauge wire and cables, the power unit can be mounted anywhere on the vehicle.


When out of the warranty period, can the alternator be easily serviced?

The Bosch alternator provided in the Mobi Weld™ package utilizes over-the counter Bosch components that can be serviced at any alternator repair facility that services Bosch components. Remember, we don't alter the original engineering that makes Bosch so reliable. Its in the power box where the amperage is stepped up using a worldwide patented process that sets Mobi Weld™ apart.